3D Model, Vacuum Casting, Foam Machining, EDM, Sheet Metal Fabrication Services

Made to order from 1 to 10,000 pieces on demand
One-on-one support service Response within 12 hours
In-house machine shop, 24/7 operations, Quick turnaround
Wide range of machining technicals. Tight tolerances, Finer surface finishes.
ISO 9001:2015 certified 100% part inspection

Case Studies

Kindly take a closer look at some of the remarkable projects our team has undertaken. At IDEAL, we strive to deliver exceptional results and assist you in achieving your manufacturing goals.

Lighting Lamps - Optical Component Prototypes

Auto Lamp Lens - Machining Acrylic and Clear Polishing
Machining experience of thin-walled clear plastic
Unparalleled hand finishing and polishing technology
Advanced two-color and multi-material (2K) molding process

Light Guides and Aluminium Reflectors - Precision Optical Machining
Combine 5-axis precision milling with diamond machining technology
More complex geometric shapes and precise optical details can be achieved
Minimum machining radius R0.1mm and surface tolerance ±0.02mm
CNC milled roughness Ra(μm) 0.2 and mirror-polished Ra(μm) 0.05
Automotive Mechanical Components - Functional Prototypes

Automotive Mechanical Components - Functional Prototypes
Create precision machined prototypes to measure, compare, or check design errors, dimensional differences, and tolerances acceptable.
Create complex, workable functional components in common used material like Aluminum 6061-T6, 7075-T6 or 6082, Stainless Steel, Carbon Steel, Titanium, Carbon Fiber and so on.
Types of Automotive Parts IDEAL Work With:
Engine Components: Pistons, cylinder heads, and valve covers.
Transmission Parts: Gearboxes, housings, and shift levers.
Suspension Components: Control arms, shock mounts, and brackets.
Body Parts: Custom trim, brackets, and structural reinforcements.
Performance Parts: Intake manifolds, custom brackets, and other enhancements.
Motorcycle Accessories - Functional Prototypes and End-use Parts tailored for Motorcycle Enthusiasts

Whether you're looking to upgrade your ride or maintain its peak performance, our organized categories ensure you find the perfect part effortlessly. From CNC motorcycle parts to controls, body protection, engine accessories, and more, we offer everything you need to enhance your motorcycle's functionality and aesthetics.IDEAL are committed to providing our customers with the highest quality precision-engineered motorbike parts and accessories available.
Types of Motorcycle Parts IDEAL Work With:
Engine Components: Pistons, cylinders, crankcases, and camshafts.
Suspension Parts: Forks, shock absorbers, and swingarms.
Frame Components: Brackets, mounting points, and custom parts.
Body Parts: Fairings, guards, and decorative elements.
Custom Parts: Specialized components designed for performance or aesthetics.
Small Batch Production - Bridge Development and Full-Scale Production

Standard Operating Procedures (SOPs for each production step to maintain consistency and reduce variability.
Apply first Article Inspection (FAI) quality control procedure in processing
Clearly communicate your requirements, including design files, material specifications, and quantities. IDEAL Maintain open lines of communication to address any issues promptly.Our experienced project manager is on clear communication channels for ongoing project management.
Detect and document any non-conformities or defects found during inspections. Use root cause analysis to determine the underlying issues

At a Glance of the IDEAL Projects

Prototype Your ldeas Before Manufacturing

As a professional prototype manufacturer, WayKen has the ability to deliver the finest visual design models, full-functional engineering prototypes, or short-run and low-volume manufacturing services, allowing you to verify your design thoroughly, and help you focus on the key elements of product development.

Concept

Create your Proof-of-Concept prototype and turn your ideas into reality. lt's important to keep the conceptualization process moving and ideas flowing along the product design process.
Presentation

Show a presentation model that's nearly identical to the real product to focus groups, trade shows, or marketing activities. They can see it, hold it, and examine it from every angle.
Engineering

Build up engineering prototypes to ensure products that are designed for manufacturing, and tested for functionality, manufacturability, and viability through a series of validation phases.
Engineering

Build up engineering prototypes to ensure products that are designed for manufacturing, and tested for functionality, manufacturability, and viability through a series of validation phases.
Low-Volume

Low-volume manufacturing allows you to move smoothly from prototype to production, promotes design iterations more flexible, reduces risk, and saves production costs and time to market.

See What Our Custom Say

My experience working with Fay was great.
Clear communication that put me at ease. Very easy to order these parts. Great quality and we recieved exactly what we were expecting - Followed the engineered drawings precisely. The product arrived well packaged, and precisely to spec.

Thank you very much for your consideration and problem solving. It says a lot about your company and I feel comfortable working with you moving forward.

Chris

R&D Manager